Automatic Vertical High Vacuum Plugging Machine for IC-Substrate

Features

Designed for carrier plate factories, it adopts automated linkage and contactless production technology to ensure quality stability and equipment reliability during the production process.

Industry-first automated hole plugging equipment improves productivity and work efficiency.

By optimising processes, energy and raw material consumption is saved and sustainable development is achieved.

Ensures consistent product quality and intelligent production.

Introductions

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★Enables contactless Core layer plugging.

★Dual-mode workstations, either manual or automatic.

★Industrial design without particle.

★DevelopedforFC BGA, ATE, high aspect ratio.

Product Specifications

Machine Size	824340902595mm
Vacuum	≤100pa（Atmospheric Pressure）
Panel thickness	0.2-8.0mm
Panel size	MIN:510510mm MAX:510635mm
Aspect ratio	Through hole: 40:1 (Max.) Blind hole: 1:1 (Max., hole size after plating)
Plugging method	Full plate plug holes (top to bottom)
Plugging speed	2-80mm/sec(adjustable）
Plugging Hole Pressure	0-6bar（adjustable）
Diameter of plugging holes	Through hole: 0.1-1.0mm (hole diameter after plating) Blind hole: 0.1-1.0mm (hole diameter after plating)
Noise (normal operation)	≦75dB
Paste pressure	Cylinder push force: 0-6bar (adjustable) Pneumatic push force: 0-6bar (Use does not exceed 3bar)
Plugging holes and plate edge spacing	Hole distance from plate edge≥15mm
Operation Panel	Touchscreen and mobile screen operation
Protection Device	Safety light curtain, emergency stops
Paste Addition Methods	Automatic cartridge change
Failure rate	≦1/400h（Failure time/equipment uptime)
Height of operating table	1000±100mm
Scraper speed	5-200mm/sec（adjustable）
Scraper pressure	0-6bar（adjustable）

Production Capacity

One plugging and one ES unit：Approx. 15-19 tablets per hour

Two plugging and one ES unit：Approx. 28-34 tablets per hour

Communal Requirement

Electrical requirements
Electric	Three-phase five-wire 380V
Pressure of compressed air	≧6.5bar
Power (output)	26KW
One Heat Exhaust Machine	32m3/h（Interface：φ75mm2）、total 2 units
Compressed air consumption	17m3/h（interfaces：φ10mm）
One Ice and Water Dispenser 3L/Min 15℃-7L/Min 30℃， two unit in total.
Recommended space around machine	800mm
Weight	6227KG（One plugging unit about 2000KG）
Equipment installation environment (temperature, humidity and dust-free requirements)	A. Environmental requirements: clean room, 100,000 level↑. B. Temperature requirement: 22±2℃. C. Humidity requirements: 50±5%

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